Proactive Functional Safety for Advanced Industrial and Humanoid Systems

Technical standards and regulatory frameworks drive the reduction of functional safety risks across industrial and robotic systems. Organizations that establish proactive, robust functional safety programs—supported by well-trained development teams—gain a meaningful advantage while reducing liability and regulatory exposure as systems move into closer interaction with people.

Industrial Automation and Robotics

SecuRESafe (SRES) experts have decades of hands-on experience developing, consulting on, and independently assessing complex, software-dominant safety-critical systems to meet the highest Safety Integrity Levels (SILs) under IEC 61508. Our work spans traditional industrial automation as well as mobile, autonomous delivery, and human-interactive robotic platforms.

As industrial systems evolve beyond fixed, fenced automation, functional safety concepts must be applied to robots operating in shared environments and respond dynamically to human presence. We help teams interpret and apply established functional safety principles in contexts where stability, controlled shutdown, and safe behavior under fault conditions are essential.

Humanoid robots operating in an industrial environment, illustrating functional safety challenges in shared human–robot workspaces

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We also support compliance with evolving European regulatory frameworks, including the Machinery Directive and its replacement, the Machinery Regulation (EU) 2023/1230, which becomes mandatory in 2027. Safety obligations are addressed through applicable foundational standards such as ISO 13849 and IEC 62061, and increasingly through emerging robotics standards like ISO 25785, which builds upon these foundations for mobile, human-interactive robots. Unlike traditional industrial robot arms that can safely achieve a stop by cutting power, humanoid and mobile robots must often remain fail-operational—maintaining balance or executing controlled shutdown behaviors to avoid introducing new hazards—similar to expectations in autonomous vehicle systems.

What makes SRES unique is our proven track record supporting large-scale deployment of safety-critical automated and autonomous systems across industrial, on-road, and off-road applications. We understand how functional safety expectations evolve as autonomous capability increases—and we help organizations translate standards intent into credible, defensible safety arguments for modern robotic systems.

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