Proactive Functional Safety for Advanced Industrial, Humanoid, and General-Purpose Systems

Technical standards and regulatory frameworks drive the reduction of risk across industrial, humanoid, general-purpose, and other robotic systems. While functional safety remains foundational, it must be complemented by emerging approaches to AI safety and the safety of intended functionality in increasingly autonomous and perception-driven systems. Organizations that establish proactive, robust safety programs—supported by well-trained development teams—gain a meaningful advantage while reducing liability and regulatory exposure as systems move into closer interaction with people.

Industrial Automation and Robotics

SecuRESafe (SRES) experts have decades of hands-on experience developing, consulting on, and independently assessing complex, software-dominant safety-critical systems to meet the highest Safety Integrity Levels (SILs) under IEC 61508. Our work spans traditional industrial automation as well as mobile, autonomous delivery, and human-interactive robotic platforms.

As industrial systems evolve beyond fixed, fenced automation, functional safety concepts must be applied to robots operating in shared environments that respond dynamically to human presence. We help teams interpret and apply established functional safety principles in contexts where stability, controlled shutdown, and safe behavior under fault conditions are essential.

What We Deliver


Standards & Regulatory Readiness

  • Identification and application of safety standards, engineering practices, and regulatory requirements relevant to a robotic system and its intended deployment
  • Foundational machinery and robot-safety references, including ISO 12100, ISO 10218, ISO 13849, and IEC 62061
  • Applicable mobile-robotics references, including ISO 3691-4 and the ANSI/A3 R15.08 series
  • Emerging work relevant to dynamically stable robots and functional safety for AI systems, including ISO/CD 25785-1 and the ISO/IEC TS 22440 series
  • Applicable consumer, commercial, and public-facing robot requirements, including ANSI/CAN/UL 3300
  • Alignment with evolving European regulatory frameworks, including the Machinery Directive and Machinery Regulation (EU) 2023/1230
 


Functional Safety Architecture & Controlled Shutdown

  • Application of functional safety principles to robot architectures, safety functions, safeguards, and transitions following faults or loss of capability
  • Fail-operational and controlled-shutdown behaviors for humanoid and mobile robots, including maintaining balance or avoiding new hazards during a transition to a safe condition
  • Integrated-system hazard consideration across mobility, manipulation, posture, payloads, and energized tools
 


Safety Cases & Defensible Safety Arguments

  • Safety case development for modern robotic systems and their intended deployment
  • Structured, evidence-based arguments connecting safety objectives, engineering evidence, verification and validation, cybersecurity, and operational controls
  • Credible and defensible safety arguments to support decisions by internal stakeholders, customers, assessors, insurers, and regulators
 


AI Safety & Scenario-Based Validation

  • Analysis of functional insufficiencies and environmental triggering conditions that can create hazards in AI-enabled robots even when conventional faults are not present
  • Scenario-based verification and validation representative of intended tasks, operating environments, human interactions, and relevant failure conditions
  • Consideration of perception limitations, uncertainty, runtime monitoring, architectural mitigations, and fallback behaviors

Knowledge and Competence

Our consulting experience directly informs the professional training we deliver. Our Physical AI training offerings include IEC 61508 Functional Safety Training, ISO/IEC TS 22440 Functional Safety and AI Systems Training, IEC 61508 Software Development Training, EU Cyber Resilience Act Training, and Responsible AI Training aligned with ISO/IEC 42001 and the EU AI Act.

In addition to public training programs, we offer private and customized training for teams, combining instructor-led delivery with tailored content and discussion focused on an organization’s specific development processes, technologies, and priorities.

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