Physical AI & Robotics Safety Consulting

Industrial systems are entering a new phase. After a century of mechanization, electrification, and automation, we are now seeing the rapid emergence of mobile, autonomous, humanoid, and general-purpose robots operating directly alongside people.

These systems are no longer confined behind cages or light curtains. Humanoid, general-purpose, and other service robots are being designed to move through shared human environments—factories, warehouses, hospitals, campuses, and public spaces—bringing new capabilities, new risks, and new regulatory expectations.

Humanoid robots operating in an industrial manufacturing environment alongside vehicles

As industrial products become more software-defined, AI-enabled, and connected, traditional safety and security paradigms are no longer sufficient on their own. Ensuring responsible deployment now requires an integrated approach to functional safety, autonomy safety, cybersecurity, and governance across the full development lifecycle.

At SecuRESafe (SRES), we help organizations safely and confidently bring these next-generation industrial, humanoid, and general-purpose robotic systems to market.

How We Support Humanoid, General-Purpose, and Advanced Industrial Systems

Our consulting approach is grounded in decades of experience with safety-critical systems across industrial automation, autonomous platforms, and robotics. We support both established industrial organizations and emerging humanoid and general-purpose robotics developers as systems move out of fenced environments and into direct interaction with people.
Robotics Safety & Functional Safety Architecture
We help teams apply proven functional safety principles to mobile, interactive, and autonomous robots, including humanoid and general-purpose systems operating in shared environments. This includes safety functions, safeguards, controlled shutdown, and integrated-system hazard considerations involving mobility, manipulation, posture, payloads, and energized tools.
AI Safety & Scenario-Based Validation
AI-enabled robots can create hazards even when conventional faults are not present. We help teams address functional insufficiencies, environmental triggering conditions, perception limitations, and scenario-based verification and validation representative of intended tasks, operating environments, human interactions, and relevant failure conditions.
Safety Cases & Deployment Assurance
Safety case development connects safety objectives, engineering evidence, verification and validation, cybersecurity, and operational controls into credible and defensible safety arguments for the robot’s intended deployment.
Standards, Regulations & Assurance
We help teams identify and apply the standards, regulatory requirements, and assurance frameworks relevant to their Physical AI systems and intended deployment. The applicable combination depends on the system’s intended tasks, operating environment, human-robot interaction, mobility, manipulation capabilities, use of AI, and target market. Relevant references may include:
  • Risk assessment and risk reduction: ISO 12100
  • Industrial robots and robot applications: ISO 10218-1 and ISO 10218-2
  • Industrial mobile robots: ISO 3691-4
  • Service and public-facing robots: ISO 13482 and ANSI/CAN/UL 3300, where applicable
  • Functional safety and safety-related control systems: ISO 13849, IEC 62061, and IEC 61508
  • Functional safety and AI systems: ISO/IEC TR 5469 and the emerging ISO/IEC TS 22440 series
  • AI safety references: ISO/PAS 8800 and ISO 21448, developed for road vehicles but provide highly relevant concepts
  • Cybersecurity and market requirements: IEC 62443, the EU Cyber Resilience Act, the EU AI Act, Regulation (EU) 2023/1230 on machinery, and other applicable requirements

Our Approach

Every program is different.
We work collaboratively with your team to understand your system architecture, deployment context, and regulatory landscape.
1
Discover
We assess development processes, system concepts, and operational environments—particularly where robots interact directly with people.
2
Prepare
We develop a practical action plan that aligns safety, security, and compliance objectives with your technical and business constraints.
3
Respond
We help prioritize and address mission-critical risks, including hazards introduced by autonomy, AI decision-making, and human interaction.
4
Optimize
We integrate lessons learned and process improvements to strengthen your development framework and support long-term scalability.

Innovate and solve problems with us

Let us know about your project and our team will be in contact

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Trusted globally for responsible engineering